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Arabian American Center January Training & Development
Program Title:
Review existing control systems and emergency shutdown
Location:
Dubai
Date:
15.01.2017 - 19.01.2017
Fees:
$ 4000

Description

Course Overview:

This course is for engineers and technicians who wish to develop their knowledge of the design and implementation of Control and Emergency Shutdown (ESD) systems as applied to industrial processes, and explain the logic control for the most equipment. 

ESD systems are widely used in hazardous processes to protect people, the environment and equipment against serious harm.

This course will explain the key requirements of the IEC 61511 and ISA84 standard for all stages of the safety project from hazard and risk assessment studies through to hardware and software engineering and on to the maintenance and proof testing regimes.

Practical examples and discussions will assist you to develop your skills in this most important aspect of instrument engineering.

Course Objectives:

By the end of this course the participant will be able to:

*                   - Differentiate between process control and safety control

*                   - Implement the IEC 61511 and ISA84 standard

*                   - Understanding The objectives of an ESD system

*                   - Understanding Inhibits, overrides and important considerations

*                   - Understanding The structure and Function of Offshore/ Onshore ESD system

*                   - Evaluate process risk levels

*                   - Calculate Safety Integrity Levels (SILs) using a variety of techniques

*                   - Analyze the performance of different logic system technologies

*                   - Analyze the performance of various sensor, logic, and final element

*                   configurations,

*                   - Understanding Sample input Loop and output wiring diagrams within the ESD system PLC

*                   - Specify and select safety instrumented systems

*                   - Apply the documentation requirements for process safety management, regulations, and  

*                   industry standards

*                   - Understanding the logic control and protection for the process equipment (Compressor,     

*                   Pump, Gas Turbine, Distillation, Heat Exchanger, Separation,,,,,,,,,,,,.)

Course Outline:

1-                  INTRODUCTIONS TO PROCESS CONTROL

2-                  BASIC PRINCIPLES OF CONTROL SYSTEMS

3-                  EXISTING CONTROL SYSTEMS

4-                  EMERGENCY SHUTDOWN ESD SYSTEMS

5-                  HAZARDS, RISKS & THEIR ANALYSIS 

6-                  SAFETY SYSTEMS ENGINEERING

7-                  SAFETY INTEGRITY LEVEL

8-                  STANDARDS

9-                  SAFETY CONTROL SYSTEM

10-              EXAMPLES OF LOGIC CONTROL AND PROTECTION FOR EQUIPMENT 

11-              TYPICAL ESD SOLUTIONS

     Course Contents:

Introductions to Process Control

·         Overview

·         History of Control

·         Hardware Software Evolution

·         What is Process Control?

·         Standard Process Control Terms

·         Types of Control

·         Why do we need Process Control?

Basic Principles of Control Systems

·         Fundamentals

·         ON-OFF Control

·         Modulating Control

·         Open Loop Control

·         Closed Control Loop

Existing Control Systems

·         Programmable Logic Controllers PLC

·         Distributed Control Systems DCS

·         SCADA systems

·         Typical Control Schemes

Emergency Shutdown Systems

·         The objectives of an ESD system

·         basic process control system (BPCS)

·         safety instrumented system (SIS)

·         Typical architecture

Hazards, Risks & Their Analysis 

·         Hazard

·         Risk

·         Acceptable/Tolerable Levels of Risk

·         Risk reduction

·         Protection Layers

·         Hazards Analysis.

Safety Systems Engineering

·         Overview

·         SIF: Safety Instrumented Functions

·         Safety Life Cycle.

Safety Integrity Level SIL

·         Failures & Reliability

·         Equipment Failure Modes

·         Fail-Safe/ Fail-Danger

·         Basic Reliability Engineering

·         System Reliability Engineering

·         SIL Design

·         Four Levels of Integrity.

·         Determining SIL Levels.

·         Assessing SIL-Suitable Controls

Standards

·         IEC Standards

·         IEC 61508

·         E/E/PE systems

·          IEC 61508-Safety Life Cycle

·         IEC 61511-Basics

·         ISA S84 Background

Safety Control System

·         ESD system Elements

·         Input

·         Logic

·          Programmable Electronic Systems (PESs)

·         Output

·         ESD Sensors

·         Logic Solvers

·         Safety Programmable Logic Controllers

·         ESD Final Elements

Examples of Logic Control And Protection For Equipment

·         Binary Signals and Codes

·         Logic Function Symbols

·         Ladder Logic Diagrams

·         Compressor Control

·         Dryer Controls

·         Fan Controls

·         Heat Exchanger Control

·         Pump Controls

·         Separation Controls

·         Turbine Controls

·         Natural Gas Dehydration

Typical ESD Solutions 

30 Sobbhy Fahmey St. - Ard El-Golf - Heliopolis - Cairo - Egypt
Tel: +201001029959/+201066687900/+202 24199019 – Fax: +202 24170419
www.aactd.net E-mail: training@aactd.net
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