Arabian American Center August Training & Development
Program Title:
Review Control Systems, Facilitate Risk Assessment Optimize Chemical Injection & Perform Root Cause
12.08.2018 - 16.08.2018
$ 2750


Course Overview & Description:

               • Review existing control systems and emergency shutdown (ESD) logic for the equipment

                    and adhere to KOC/IOCs procedures in order to respond to each alert. 
               • Facilitate risk assessment such as HAZID, HAZOP, HSE audit, environmental impact

                   assessment (EIA) management of change, etc\.

                • Carry out chemical injection optimization in order to safeguard equipment performance

                   and improve equipment availability.
               • Perform Root cause analysis for all operating parameters and implement corrective actions

                   to optimize production and maintain quality.


Course Objective

               • Differentiate between process control and safety control
               • Understanding The objectives of an ESD system
               • Evaluate process risk levels
               • Analyze the performance of different logic system technologies
               • Analyze the performance of various sensor, logic, and final element configurations

               • Understanding Sample input Loop and output wiring diagrams within the ESD system PLC

               • Specify and select safety instrumented systems

               • Obtain good understanding of the concepts, the principles and the logical build-up of

                   risk management
               • Look at risk management in a different and more structured way in the future 
               • Formulate clear ideas and to conduct precise and more professional discussions on risk


               • Obtain a better understanding for some of the management decisions made to control the

                   risk to health, safety and environment
               • Optimize chemical injection to achieve optimum performance
               • Safeguard equipment performance
               • Improve equipment availability
               • Safe running cost

               • Chemical optimization  operations
               • Enhance problem solving effectiveness by providing a model for more deeply analyzing

                   problem situations
               • Expand the range of tools available for analysis of problem situations
               • Learn how to initiate a root cause analysis and gather data
               • Apply powerful techniques to identify and know the difference between symptoms

                  and root causes

               • Clarify what the problem is and is not.

               • Begin with that symptoms of the problem, map a trail from the symptom to the root

               • Generate ideas to solve the root cause problem and select the most appropriate solution

                 using decision matrices


Who Should Attend

  This course is intended for Senior & Junior Production Operation Staff in the crude gathering center.

Training Methodology

   A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer.
This interactive training workshop including the following training methodologies as a percentage of total tuition hours;-
               • 60% Lectures
               • 20% Workshops, Group work, Practical Exercises and case studies
               • 20%Videos film DVD&CD


Course Content

      Day 1
           Basic Principles of Control Systems
                 • Fundamentals
                 • ON-OFF Control
                 • Modulating Control
                 • Open Loop Control
                 • Closed Control Loop


         Existing Control Systems
               • Programmable Logic Controllers PLC
               • Distributed Control Systems DCS
               • SCADA systems
               • Typical Control Schemes


        Emergency Shutdown Systems
               • The objectives of an ESD system
               • basic process control system (BPCS)
               • safety instrumented system (SIS)
               • Typical architecture


     Day 2
         Safety Control System
               • ESD system Elements
               • Input
               • Logic
               • Programmable Electronic Systems (PESs)
               • Output
               • ESD Sensors
               • Logic Solvers
               • Safety Programmable Logic Controllers
               • ESD Final Elements


         Examples of Logic Control And Protection For Equipment
               • Binary Signals and Codes
               • Logic Function Symbols
               • Ladder Logic Diagrams
               • Compressor Control
               • Dryer Controls
               • Fan Controls
               • Heat Exchanger Control
               • Pump Controls
               • Separation Controls
               • Turbine Controls
               • Natural Gas Dehydration


   Day 3
        Facilitate Risk Assessment for HAZID ,HAZOP, HSE Audits & EIA
               • Introduction to HSE Management System
               • Risk Management Tools 
               • Risk Assessment
               • The Cost Benefit Analysis Approach
               • Risk Register
               • Job Safety Analysis
               • What If Technique
               • Hazard Identification & Analysis (HAZOP)
               • Failure Mode & Effect Analysis (FEMA)
               • Fault Tree Analysis (FTA)
               • Identification of Hazards Techniques
               • Evaluate (Analyze & Assess) Hazards
               • Environmental Impact Assessment


    Day 4
         Optimize Chemical Injection
               • Types of chemical used in treatment
               • Performance Testing of injection Chemicals
               • Philosophy of oil and gas treatment
               • Demulsifiers & Demulsification
               • Hydrate Inhibitors
               • Corrosion Inhibitors
               • Oxygen Scavengers
               • Biocides
               • Scale Inhibitors
               • Pour-point Depressants and Flow Improvers
               • Coagulant and Polyelectrolyte injection
               • Safeguard equipment performance
               • Improve Equipment availability
               • Treatment simulation and dosing of chemicals
               • Optimization of Chemicals injection
               • Chemical treatment and troubleshooting


   Day 5
        Perform Root Cause Analysis and Implement Corrective Actions
               • Overview
               • How to Organize for an RCA- Root Cause Analysis – Process
               • Select the Problem to Analyze
               • The Mental Problem-Solving Process used in Trouble Shooting
               • Define the Problem
               • Identify the Source of the Problem
               • Solution Options Analysis and Selecting the “Best Fit
               • Root Cause Analysis with Corrective Action
               • Root Cause Analysis Step 1: Form and Focus the Team,
               • Root Cause Analysis Step 2: Find the Root Cause,
               • Root Cause Analysis Step 3: Fix the Root Cause,
               • Root Cause Analysis Step 4: Finalize Solutions.



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